Predictive Maintenance AI for Upstream Oil & Gas
Delivered an edge AI platform for predictive maintenance across 600 upstream assets, preventing unplanned downtime worth an estimated $28M annually.
The challenge
Unplanned equipment failures at remote upstream sites were causing costly production halts, with maintenance teams relying on fixed schedules rather than real-time asset health data.
Our solution
Everlast Data deployed ruggedised edge AI nodes at each site, running anomaly detection models on sensor streams from rotating equipment, pipelines, and electrical systems — with satellite backhaul to a central MLOps platform.
The outcome
Unplanned downtime reduced by 72%, maintenance costs cut by 31%, and the platform identified 14 critical failure events in its first six months of operation before they occurred.
Solutions applied
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